OEM Silikon Hortum Projeleri için APQP Teslimatları

Otomotiv Tier1 için / Tier 2 silicone hose OEM programs, APQP deliverables represent the complete quality-planning documentation package prior to series-production release. Hotop generates and submits project-specific quality records aligned with AIAG-APQP guidelines, eliminating documentation gaps before PPAP submission and SOP handover.

Request Sample & Level 3 PPAP Package

Hotop Standard APQP-PPAP Document Scope

Our default submission follows PPAP Level 3, the baseline requirement for most automotive serial projects. We adjust submission levels (Level 1-4) according to your SQE’s customer-specific requirements.

Mühendislik & Risk-Planning Documents

• DFMEA (Design FMEA): design-risk analysis, applied for supplier-responsible design scope
• PFMEA (Process FMEA): manufacturing-failure-mode risk assessment for silicone hose mandrel forming, layup, curing and finishing
• Process Flow Diagram: end-to-end manufacturing map from raw silicone compounds to finished hose shipment
• Production Control Plan: aligned directly with PFMEA; defines inspection points, measurement methods, sampling frequency and reaction plans for deviations
• Gauge / MSA Measurement System Analysis for critical and special characteristics

Doğrulama & Test Documentation

• Dimensional layout reports (ballooned drawing inspection results against customer controlled drawings)
• Material certification records for silicone compounds, reinforcement fabrics and liner materials
• Performance validation test reports: patlama basıncı, pulse fatigue, thermal cycling, yaşlanma, media compatibility testing
• Golden sample documentation and traceability records for pre-production parts

Automotive Compliance Material Declarations

• Complete IMDS submission & confirmation reports
• ULAŞMAK, RoHS and ELV compliance documentation as required for automotive component supply
• Subsupplier material traceability records

PPAP Formal Submission Package

• Parça Gönderim Emri (PSW)
• Run-at-rate production records
• Initial process capability study (Cpk) for designated special characteristics
• Customer-specific requirement matrix & closure evidence
• 8D reporting template for post-submission nonconformity resolution

All documents are project-controlled and traceable; revisions are managed via formal ECN change control before and after SOP.

How these deliverables fit within your OEM project flow

These documents are built progressively across the OEM İş Akışı: DFM review > tooling fabrication > prototip doğrulama > final APQP package consolidation > PPAP gönderimi. Full APQP-PPAP approval serves as the formal approval gate, before transferring program governance into our Seri Üretim Kontrolü işlem.

Clarification of scope

• Where the customer retains full design ownership, Hotop executes PFMEA, process control and validation activities based on your released drawings and specifications.
• Where Hotop undertakes co-design work, DFMEA ayrıca teslim edilebilir setin bir parçası olarak da teslim edilir.

OEM Programımız İçinde Gezinin

Daha önce incelediniz OEM İş Akışı Radyatör, motoru nominal çalışma sıcaklığında tuttuğu için arabanızdaki en önemli cihazlardan biridir. Takımlama & Gizlilik sözleşmesi. Once APQP-PPAP documentation gains customer sign-off, proje yönetimi transferleri Seri Üretim Kontrolü istikrarlı seri besleme için. View real-world program references at OEM Örnek Olay İncelemesi.

Discuss your project-specific documentation requirements